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Now that
you have ordered your kit, on reflection you may be
thinking, what have I taken on, have I done the right
thing.
Loads of questions will be running through your mind.
Will I be able to do it, what tools do I need, where
will I find all the parts, are there any books. Where I
do I get the inspiration from.
Yes all JBA builders and other kit car builders have
thought the same thing.
Will I
be able
Of course you will, the JBA Falcon has been built by
people from all walks of life, even by doctors and
lawyers. What is more, new builders are building their
Falcons to a far higher standard than ever before.
You may not be able to complete every part of your
project.
Most of us can't, we need help from someone along the
way. It could be with the wiring, maybe mechanical
advice or the upholstery and trim.
This is where the Owners Club and your local kit car
club and friends come in.
Your wife, partner or girlfriend may be good at tackling
upholstery issues. Some of your friends may possess
certain skills that could be valuable to you, or know of
someone.
The JBA Owners club will help by giving you contact
phone numbers for members in your area who maybe able to
help you. Remember that you must be a club member to
receive these details, conditions of the Data Protection
Act.
Your local kit car club will have access to all the
local information that the JBA Owners Club is unaware of
and the majority of kit cars use Ford components. Many
of their members might possess the skills you are
seeking.
Tools
Firstly if you need to buy a main toolkit, you have two
options to consider, the price and their use.
Prices range from cheap and nasty, medium and high
quality-heavy duty. Forget about the cheap and nasty
tools, sold at market stalls.
Now think about their use. For instance a mechanical
engineer would choose expensive high quality tools, to
last a lifetime. These they usually purchase from Tool
Factors.
You on the other hand, might only require them for your
one off project and maybe occasional use thereafter, if
the latter is your answer.
Choose a medium grade, like the ones sold by reputable
firms such as Halfords, Machine Mart, Argos, B&Q, Index
and Motoring outlets and your local motor factor, shop
around for the best deals.
You will need
A basic mechanical toolkit with metric sockets and
spanners;
Drill
preferably variable speed and bits, various
screwdrivers, set of files; hacksaws, large and small;
axle stands; trolley jack; clamps; pop rivet gun; a
bench vice; hand lamp; steel tape measure plus the
wife's tape measure, a small angle grinder comes in
handy too as does a small bench grinder.
Books
Although there are many books available on all
aspects of kit car building, the two you most need are
listed below.
The Ford Sierra Manual. Choose the one that covers the
year of your donor car, from Haynes, also available from
Halfords branches.
The Department of Transport SVA Manual is available from
participating Goods Vehicle Test Stations or from the
Vehicle Inspectorate, 91/92 The Strand, Swansea, SA1 2DH.
The cost is about £35.00, with time limited updates. If
you use an older edition, it will not cover the new
regulations that are now in force.
If you are using a different engine from the Ford Sierra
range, it is well worth obtaining the Haynes manual for
the car from which it came.

There is a
new SVA Manual due out in March 2004.
This will contain new changes, which still have to be
passed by parliament.
Inspiration
You may well have your own ideas, but it is also
very rewarding to look at other owners JBA's. You may
like the way that they have done their doors or parts of
the interior, the lights they used, colour schemes and
it doesn't end there, what about under the bonnet, some
are absolutely superb. Take as many photos as you can,
especially under the bonnet, a photo speaks a thousand
words and these will help you with your build.
Do not be afraid of asking questions of the owner, they
are only to pleased to discuss their car.
Also consider things in modern cars that you might like
to include in your JBA, such as electric windows, ice
alerts, various warning bleepers, CD players etc.
Viewing a JBA
The best
place to view lots of JBA's is at kit car shows, the
biggest being Stoneleigh held each May bank holiday at
the beginning of the month. The other two big ones are
Newark and Donington near Derby.
Also at JBA Owners Club events and outings.
There is of course the JBA Factory open days, where many
owners turn up with their Falcons. If you feel like
having a test drive in a JBA, these are available at
open days or alternatively throughout the year, by
prior appointment only by contacting JBA. You will
find dates for these venues on the events page of this
site.
Other
Parts
What parts will I have to buy or source. The choice is
up to each individual depending on what stage they want
to take their car.
Starting at the front of the car. Bumper, two headlamp
units and two rims, sidelamps, flashers, windscreen
washer jet, wiper arms and blades.
At the present time sidelamps can be used with an amber
lens, instead of having separate flashers, providing
that the headlamps are fitted with a sidelamp
capability.
Side of car. Bonnet catches SVA approved, side flasher
use Sierra, door handles SVA approved, external mirrors
SVA approved, fuel filler cap SVA approved.
Rear of car. Bumper, rear fog lamp, two stop/tail lamps.
two rear flashers, two reflectors, boot handle and
locking mechanism.
Interior of car. Underfelt, carpet, seats and runners,
brake & clutch pedal rubbers, heater from MKII Ford
Fiesta, interior trim material, door handles SVA
approved, door straps, instruments SVA approved, warning
lamps SVA approved, mirror SVA approved.
Do not use
any outlet for your parts, use highly reputable
companies who know the kit car industry inside out. SVC
is a top supplier of lamps and seat belts and other
items for JBA's with owners club discount. Europa is a
one stop shop for almost all parts, with owners club
discount. Woolies for all trimming needs. Speedometers
you need highly accurate top quality products for the
SVA test. ETB and Greenguages are manufacturers of such
products.
There is of course refurbishment parts, but these will
be addressed as we come to them in the following pages.
The next
page deals with all the options in finding a Donor car
and what you need from it.
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Photos Courtesy Of David Bradburn: Steve
Longley-Australia: Robbie Gibson. |